Swaging tool alternative

Swaging out the crimps instead of cutting them eliminates trims and mess. It is designed to be used on any compatible single stage press, and comes with swage tool, case handle, and shell holder to make your job easier.

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Sign Up. Privacy Policy Terms of Use. Designed and developed by IdeaBank Marketing. Swaging out the crimps on primer pockets instead of cutting them eliminates trimmings and mess.

Video Library. The six locking lugs on the die and press bushings will hold it securely in position. Share Facebook Twitter Email. By continuing to use this site, you consent to the use of cookies on your device unless you have disabled them. You can change your cookie settings at any time using the controls on your web browser. However, parts of our site may not function correctly without them. Ballistic Resources Gain a deep knowledge of ballistic science and access our improved ballistic calculator.

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These compression sleeves are designed to meet lifting specifications. Use these sleeves for non-lifting applications such as tethering, securing, and suspending. Also known as socket-end swage fittings, install these ball-with-shank-end fittings with a roller swage press for a strong, permanent hold.

Also known as socket-end swage fittings, install these eye-end fittings with a roller swage press for a strong, permanent hold. Also known as socket-end swage fittings, install these clevis-end fittings with a roller swage press for a strong, permanent hold. Also known as socket-end swage fittings, install these stud-end fittings with a roller swage press for a strong, permanent hold.

Install with a compression tool to create a strong, permanent loop. Using a hammer, tap these expanders into the end of a tube to allow a second piece of the same diameter to fit inside.

Enlarge the end of a tube to allow a second piece of the same diameter to fit inside. Use the power of an impact wrench to stretch the ends of metal tubing, allowing another tube with the same diameter to fit inside. Designed for building and maintaining equipment with tubes that pass through perforated metal sheets, these expanders have rollers and tapered noses to ensure uniform tube tightness.

Stretch the end of soft plastic and rubber tubing to make room for fittings with the same or slightly larger diameter. Double flares roll the end of tubing in on itself then flare both layers for applications such as brake lines. Ream and flare both soft and hard metal tubing with these tools.

Use these tools to flare both soft and hard metal tubing. Form a rounded bead on the end of metal tubing to hold soft rubber hose in place. Repair ends of thin-wall EMT conduit that have been warped by cutting. Restore tube ends with a few light blows of a hammer. As you squeeze the handles, the vise-like jaws lock tightly onto the ferrule to secure barbed fittings onto your hose.

Crimpers are furnished with five removable dies that crimp 0. Use a hammer strike or a vise to crimp ferrules onto your hose and secure barbed hose fittings. Install low-profile band clamps, or fit a cutting adapter over the tool to install Extra-Strength Low-Profile Band Clamps.

This optional tool offers a quick and easy way to connect large quantities of barbed fittings to push-on hose. Use the built-in cutter to squarely cut push-on hose without fraying. Crimp pinch clamps closed on hose and tube. Also known as pinch clamp pincers. Clamp down on nonreinforced hose and tube to squeeze it shut, eliminating the need to drain the hose when working on pumps, heating and cooling systems, and fuel lines.

Squeeze the handles to lock the jaws and these pliers stay in place.

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swaging tool alternative

For Sleeve Material.Elastomeric swaging is suitable for applications such as a three-groove swaged fitting top and beads bottom. Conventional processes use a hard tool that expands or rotates inside the tube to make a predetermined form. A little-known process, elastomeric swaging, is another choice. It uses a flexible tool to bulge-form the tube or pipe. Depending on your application, elastomeric swaging can be a good fit. Patented for military aircraft use in the late s, internal elastomeric swaging is a cold-forming process.

The linear travel of a high-strength drawbolt compresses an elastomeric expander against a static split ring that surrounds the drawbolt see Figure 1 and Figure 2. The process has two distinct uses.

First, it can expand the tube or pipe into a fitting. During the swaging cycle, the tooling develops a high radial force that displaces the tube wall, expanding it into the grooves of the external connector. When complete, this process creates a work-hardened double layer of material. Second, it can be used to create forms such as beads see Lead Image. Regarding inspection, an elastomerically swaged assembly needs only visual and dimensional inspection, externally and internally.

Conventional end forming may be the best choice for many applications; in other cases, welding or brazing a connector onto a length of tubing is the best option. However, elastomeric swaging can fill a niche in which conventional methods produce less-than-satisfactory results. While it can be used for low-pressure applications up to about 3 in.

A retired machine rebuild specialist at The Boeing Co. Elastomeric swaging also eliminates some of the risks associated with other methods.

swaging tool alternative

For example, welding requires great care to prevent tungsten inclusions and hydrogen embrittlement. Likewise, roller swaging tooling must be cleaned thoroughly when switching from one material to another to prevent contamination. If the tooling picks up tiny particles of steel during one production run, some of this material might get transferred to aluminum workpieces during a subsequent run, potentially contaminating the entire lot.

The key to the elastomeric swaging process is the tooling. When the drawbolt squeezes the material laterally, it reacts by expanding radially with substantial force. However, after the evaluation, we recognized the potential of elastomeric swaging. The characteristics that make it work well for aircraft make it a good option for nearly any application that uses fluids under pressure, such as transportation, heavy equipment, military, marine, and refrigeration.

This process can be used for air lines, low-pressure water lines, electrical conduit, and wastewater handling systems. Elgin, IL Email Eric Lundin. Rogers, AR Email Trish Harbaugh. Read more from this issue. View the Digital Edition. Enjoy full access to the digital edition of STAMPING Journalwhich serves the metal stamping market with the latest technology advancements, best practices, and industry news.

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Log In Already a registered user? Log in below Username Invalid characters This field is required. Password Invalid characters This field is required. Submit Cancel An email will be sent to your email address. Submit Cancel.A Swaging Tool is a downhole tool that is usually used for opening a tubing that is damaged. It is used along with the slickline and when lifted up, the tool opens up the collapsed tubing wall with force.

This is accomplished by the circular wedge on the end of the tool. A tool string has a jar fitted on it that provides enough force for the Swaging Tool to be pushed in and out from the tubing without any restriction.

This helps the tool to open up the deformed or damaged tubing, thus maintaining it easily. Tubing and casing are the most important elements of a well construction. A tubing is installed inside an oil well, which acts as a medium for oil and gas to be extracted from the formations. Ideally, a tubing is strong enough to withstand high pressure and loads. However, when a tubing gets damaged, deformed or collapsed, it needs to be repaired. If the tubing is not repaired, it may obstruct the regular production of oil and gas, and may even cause well related issues.

Therefore, a Swaging Tool is used to repair and maintain the damaged tubing. A Swaging Tool is used downhole and it is run on a slickline. The end of the tool has circular wedge which forces the tubing wall to get in shape. To increase the effect of the force, a jar is mounted in the tool string which creates enough force for the Swaging Tool to push through the tubing. Toggle navigation Menu.

Home Dictionary Tags Oil. Swaging Tool. Definition - What does Swaging Tool mean? Petropedia explains Swaging Tool Tubing and casing are the most important elements of a well construction. Share this:. Related Terms.

Related Articles. The Bunkering of Marine Oil Tankers. Related Tags. Misspellings: Swagging Tool, Swaging-tool. Connect with us. Please Wait Latest Articles. MORE Newsletters.The term "swage" comes from the Old French term souagemeaning "decorative groove" or "ornamental moulding".

These have handles for holding or pegs for attaching to an anvil, and often a flat head for striking with a hammer. Swage blocks are anvil-like dies with various shapes forged into them, which are also used for forming metal.

Swages called " fullers " are specific to making grooves in swords and knives. Tubes may be tagged reduced in diameter to enable the tube to be initially fed through the die to then be pulled from the other side using a rotary swager, which allows them to be drawn on a draw bench. Swaging is normally the method of choice for precious metals since there is no loss of material in the process.

Rotary swaging is usually a cold working process, used to reduce the diameter, produce a taper, or add a point to a round workpiece. It can also impart internal shapes in hollow workpieces through the use of a mandrel the shape must have a constant cross-section.

Swaging a bearing into a housing means either flaring its groove's lips onto the chamfer of the housing, or flaring the housing's material over the edge of the bearing. The flaring is done with a pair of rolls that travel around the hole and are fed down into the part, deforming the metal in a controlled, predicted way.

Mr. Speedometer - Replacement Die Set, Cable Swaging Tool - HM116

Grease is often used to lubricate this swaging process, which is also called roller swaging. A swaging machine works by using two or four split dies which separate and close up to times a minute.

swaging tool alternative

This action is achieved by mounting the dies into the machine's spindle which is rotated by a motor. The spindle is mounted inside a cage containing rollers looks like a roller bearing. The rollers are larger than the cage so as the spindle spins the dies are pushed out to ride on the cage by centrifugal force, as the dies cross over the rollers they push the dies together because of their larger size.

A variation of the rotary swager is the creeping spindle swaging machine where both the spindle and cage revolve in opposite directions, this prevents the production of fins between the dies where the material being swaged grows up the gap between the dies. There are two basic types of rotary swaging machine, the standard also known as a tagging machineand the butt swaging machine.

Lock-N-Load® AP™ Primer Pocket Swage Tool 223/5.56

A butt swaging machine works by having sets of wedges that close the dies onto the workpiece by inserting them between the annular rollers and the dies, normally by the use of a foot pedal. Swages are used for shaping the metal in various ways, to enhance its beauty or its fit for a desired purpose. Some pins have a hollow end that is pressed over by the arbor's tool to form a mushroom-shaped retaining head. Typical pin diameter range from 0. The swaging is an alternative or supplement to soldering.

Heat swaging is a similar process to heat staking, but it involves rolling or reforming a wall typically a perimeter of a plastic part to retain another part or component. The most common use of swaging is to attach fittings to pipes or cables also called wire ropes ; the parts loosely fit together, and a mechanical or hydraulic tool compresses and deforms the fitting, creating a permanent joint.The Tool itself looks like a small metal paddle with a hex shank designed to fit into any drill that meets the minimum requirements.

The biggest benefit of using this style of tool is speed. Portability is also a great selling point for these. You could remove these from their hard case, and toss a full flare and swage set into a canvas or nylon tool pouch and they would take up little to no real estate in your bag or truck.

Cost - The spin tools are relatively cheap when compared to some of the alternatives on the market. Of course, there are also traditional options such as eccentric flaring blocks and swage kits which are comparable in price to the spin tools, but they do take much longer to set up. They require a drill with enough power.

When you dig a little deeper into that asterisk, you will find that you can use it with any drill that meets the minimum requirements. These requirements are typically 18v and rpm minimum for cordless drills, and w and rpm for corded drills. Ease of use - this one could be either a pro or a con depending on how you look at it.

Yes, they are easy to use, but at the same time, it is somewhat difficult to get quality flares and swages from these tools. The swage is much more forgiving, but the flare is very easy to start at a slight angle or off-center which can cause a poor outcome. Personally, I only use the swage and do not trust the flares.

You may have better luck than I have. The smaller sizes work much more reliably than the large sizes. I was shocked that the 12v impact was able to run the swage and blew all the others out of the water. If you are an HVAC tech or plumber that needs a tool to perform the occasional flare or swage, this is probably a great tool to add to the arsenal. Spin Flaring and Swaging Tools. What are the Spinning Flare and Swage Tools? Conclusion If you are an HVAC tech or plumber that needs a tool to perform the occasional flare or swage, this is probably a great tool to add to the arsenal.

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